I prefer a solid torch handle, but many like the soft handle variety. So, to be fair to these other jugglers, here is a nice way to build soft handled torches.

I started with smaller tubing (3/4" diam.) and cut a piece the entire length of the desired torch. I inserted a dowel that fit snugly inside the tubing, and cut it about an inch and a half longer to accommodate the knob. The dowel adds support and keeps the tube from bending when dropped. The combination of aluminum and wood make for a very strong prop.

I then made a collar with a hole drilled in the center that would slide over the tube and be tacked on with a single nail about two thirds of the way up. I used a small piece of two-by, drilled a 3/4" hole in the canter, then sanded it until is was a slightly tapered cylinder.

Soft Handle Torch

The handle is made from an old two-liter bottle. I cut off the top and bottom, then cut the center part of the bottle into a large trapezoid shaped piece. I then tacked it on the to bottom, wrapped it up the torch to form the handle. and stapled it onto the collar.

I applied some aluminum tape to the top of the collar to help reflect the flame and heat from the wood.

The knob is a large, wood, bead that I happen to have around the shop. I could have turned one on the lathe or bought a wooden ball from the hardware store. If you don't want to swing them, there are countless chair and table leg stoppers that could be used as well.

Some white electrical tape onto the handle and we're good to go!

It is important to keep safety in mind when using torches. Proper containers need to be used to store the torches and fuel. This "Hell Box" is actually a painted army surplus ammo box, so it is a perfect fire proof container for this stuff. It is just the right size for a gallon of fuel and five torches

Believe me, having proper storage and adequate fire extinguishers has impresses the local fire marshals more than once. Usually, when they see that I have taken such precautions, they are far more willing to allow the use of fire in the show.

One other reason I like the ammo box solution is for the smell. The torches and the fuel stink. It is unfair to fellow performers who are running off stage, out of breath, to be subjected to the oh-so pleasant smell of gas. The lid has a rubber seal that provides an air tight seal around the box. I can presoak the wicks, close the box, and they will stay ready until the act.

Here is a nice idea for a self lighting torch! Drill a 1/8" hole just next to the tubing in the top end of the torch. Take a "Ohio blue-tip", or "strike anywhere" match, break it in half, and insert it into the hole. The match head must touch the edge of the wick.

Now, you can light the torch simply by striking the head of the torch on the ground, or any rough surface. (You can even light one on your zipper - neat trick!) Keep a pair of tweezers handy to reload the torch with a new match before each show.

Note: I've gotten this to work when using Coleman's fuel (white gas). The fuel needs to be very volatile, and quick to ignite as the match will go out once the head has fully burned away.

HERE is a link to a page where some other jugglers have built torches. Check out the success stories!